Rudy Lai

AI @ Rockwell Automation

Industrial automation and software
Industry
Last updated
July 3, 2025 at 10:44 AM

Summary

  • Rockwell Automation has steadily integrated AI and advanced technologies from 2019 to early 2026, evolving from anomaly detection with FactoryTalk Analytics LogixAI to implementing edge-based generative AI with Nvidia Nemotron in 2025.
  • Key partnerships with Microsoft and Nvidia facilitated generative AI tools for industrial automation, autonomous mobile robots, and AI-powered digital twins, with Rockwell emphasizing AI to improve manufacturing efficiency, sustainability, and cybersecurity.
  • The company demonstrates strong leadership in industrial AI adoption, with 95% of manufacturers investing in AI as per Rockwell's 2025 reports; their AI solutions focus on predictive maintenance, quality control, autonomous operations, and addressing labor shortages.

VIBE METER

More AI announcements = more VIBE
Q1 23Q2 23Q3 23Q4 23Q1 24Q2 24Q3 24Q4 24Q1 25Q2 25Q3 25Q4 25Q1 26🔥🔥🔥🔥

7 AI Use Cases at Rockwell Automation

Industrial Insights
2025
Traditional
Generative
Agentic
Outcome
Revenue
Rockwell's edge-based generative AI model (Nvidia Nemotron) delivers instant industrial insights and control across on-edge and offline environments, enhancing decision-making and operational efficiency. [1]
Cybersecurity Enhancement
2025
Traditional
Generative
Agentic
Outcome
Risk
Rockwell implements AI-powered security systems that help manufacturers detect and mitigate cybersecurity threats more effectively, strengthening industrial control system defenses. [1]
Workforce Augmentation
2025
Traditional
Generative
Agentic
Outcome
Rockwell deploys AI and automation to address labor shortages and skill gaps, enabling more efficient operations and mitigating the impact of workforce constraints on manufacturing productivity. [1]
Quality Control
2025
Traditional
Generative
Agentic
Outcome
Costs
Rockwell leverages AI-powered machine vision and learning to enhance quality inspection processes, resulting in higher yields and less waste through improved defect detection. [1][2]
Energy Optimization
2025
Traditional
Generative
Agentic
Outcome
Costs
AI analyzes energy consumption data to optimize usage across manufacturing processes, supporting companies aiming to increase sustainability and reduce operational costs. [1]
Autonomous Operations
2024
Traditional
Generative
Agentic
Outcome
Costs
By integrating NVIDIA Omniverse and advanced AI, Rockwell enables autonomous operations with digital twins that process data and make decisions for factory-scale automation without human intervention. [1][2]
Predictive Maintenance
2023
Traditional
Generative
Agentic
Outcome
Costs
Rockwell Automation uses AI algorithms in Fiix software to predict equipment failure and potential asset risks, helping manufacturers schedule maintenance proactively to avoid costly downtime. [1]

Timeline

2026 Q1: no updates

2025 Q4

2 updates

Launch of edge-based generative AI model Nvidia Nemotron delivering industrial insights and control across offline and on-edge environments; acceleration of digital transformation with AI, IoT, and cybersecurity in oil & gas sectors.

2025 Q3

3 updates

Rockwell advances autonomous operations by unlocking industrial data and AI, showcases AI-driven water treatment solutions integrating Allen-Bradley CompactLogix 5480 controller and PlantPAx® platform, and highlights increased AI adoption for cybersecurity among manufacturing professionals.

2025 Q2

4 updates

Multiple AI-driven advancements including turbine regulators for power generation with PVO-Vesivoima, machine vision improving product quality and reducing waste, and extensive global adoption of AI addressing skills gaps and labor shortages.

2025 Q1

2 updates

Rockwell utilizes AI to optimize energy consumption and sustainability in manufacturing, while emphasizing AI's transformative impact on Indian manufacturing.

2024 Q4

3 updates

Integration of NVIDIA Omniverse for AI-powered digital twins enabling autonomous operations; ongoing collaboration with Microsoft to develop enhanced AI cloud solutions; introduction of AI-powered vision inspection tools for quality control.

2024 Q3

1 updates

Focused on transforming operational excellence through AI-driven data analytics, machine learning, and predictive maintenance to improve production and quality.

2024 Q2

2 updates

Partnership with Nvidia to integrate AI software in autonomous mobile robots; Rockwell positions generative AI as the top technology investment to transform manufacturing.

2024 Q1

2 updates

Rockwell and Microsoft increase scale/scope of AI in manufacturing, focusing on digitalizing industrial processes to create the factory of the future.

2023 Q4

4 updates

Rockwell Automation expands partnership with Microsoft, integrating generative AI and industrial automation to enhance productivity and enable OT code generation and customization.

2023 Q3

1 updates

Fiix by Rockwell Automation launches its first AI-powered predictive maintenance software, Asset Risk Predictor.

2023 Q2: no updates

2023 Q1: no updates

2022 Q4: no updates

2022 Q3: no updates

2022 Q2: no updates

2022 Q1: no updates

2021 Q4: no updates

2021 Q3: no updates

2021 Q2: no updates

2021 Q1: no updates

2020 Q4: no updates

2020 Q3: no updates

2020 Q2: no updates

2020 Q1: no updates

2019 Q4: no updates

2019 Q3

1 updates

Launch of FactoryTalk Analytics LogixAI module (formerly Project Sherlock) to detect production anomalies using AI.